Quick summary
- To adjust the valves on an Intruder 800, you will need to remove the valve cover and use a feeler gauge to measure the clearance between the valve and the rocker arm.
- To adjust the valves on an 800, you will need to loosen the locknut and turn the screw until the clearance is within the specified range.
- Turn the screw until the clearance between the valve and the rocker arm is within the specified range.
The Suzuki Intruder and the 800 are two popular cruiser motorcycles that have been on the market for decades. Both bikes are known for their reliability and performance, but there are some key differences between them when it comes to valve adjustment.
Suzuki Intruder
The Suzuki Intruder is a cruiser motorcycle that was first introduced in 1985. The Intruder is available in a variety of engine sizes, but the most popular model is the 800cc version. The Intruder 800 is powered by a V-twin engine that produces 52 horsepower and 58 lb-ft of torque. The Intruder has a shaft drive and a belt-driven camshaft.
The Intruder 800’s valves are adjusted using shims. Shims are small, metal washers that are placed between the valve stem and the rocker arm. The thickness of the shim determines the amount of clearance between the valve and the rocker arm. To adjust the valves on an Intruder 800, you will need to remove the valve cover and use a feeler gauge to measure the clearance between the valve and the rocker arm. If the clearance is not within the specified range, you will need to replace the shim with one of a different thickness.
800
The 800 is a cruiser motorcycle that was first introduced in 1995. The 800 is available in a variety of engine sizes, but the most popular model is the 800cc version. The 800 is powered by a V-twin engine that produces 50 horsepower and 58 lb-ft of torque. The 800 has a chain drive and a gear-driven camshaft.
The 800’s valves are adjusted using a screw-and-locknut system. This system uses a screw to adjust the clearance between the valve and the rocker arm. The screw is locked in place with a locknut. To adjust the valves on an 800, you will need to loosen the locknut and turn the screw until the clearance is within the specified range.
Which Motorcycle is Right for You?
The Suzuki Intruder and the 800 are both excellent cruiser motorcycles. The Intruder is a more traditional cruiser, while the 800 is a more modern cruiser. The Intruder is also more affordable than the 800.
If you are looking for a traditional cruiser that is affordable and reliable, the Suzuki Intruder is a great choice. If you are looking for a more modern cruiser with more features, the 800 is a great choice.
Valve Adjustment Schedule
The valve adjustment schedule for the Suzuki Intruder and the 800 is as follows:
- Intruder 800: Every 12,000 miles
- 800: Every 16,000 miles
It is important to note that this is just a general guideline. The actual valve adjustment interval may vary depending on how you ride your motorcycle. If you ride your motorcycle hard or in dusty conditions, you may need to adjust the valves more frequently.
Tools Required
To adjust the valves on a Suzuki Intruder or 800, you will need the following tools:
- Feeler gauge
- Shim kit (for Intruder 800 only)
- Screwdriver
- Wrench
Step-by-Step Instructions
For Intruder 800:
1. Remove the valve cover.
2. Use a feeler gauge to measure the clearance between the valve and the rocker arm.
3. If the clearance is not within the specified range, replace the shim with one of a different thickness.
4. Reinstall the valve cover.
For 800:
1. Loosen the locknut on the valve adjustment screw.
2. Turn the screw until the clearance between the valve and the rocker arm is within the specified range.
3. Tighten the locknut.
Troubleshooting
If you are having trouble adjusting the valves on your Suzuki Intruder or 800, there are a few things you can check:
- Make sure that you are using the correct feeler gauge.
- Make sure that the shim is the correct thickness.
- Make sure that the locknut is tight.
If you are still having trouble, you may need to take your motorcycle to a mechanic.
Recommendations
Valve adjustment is an important part of maintaining your Suzuki Intruder or 800. By following the steps outlined in this guide, you can adjust the valves on your motorcycle yourself.
What You Need to Know
Q: How often should I adjust the valves on my Suzuki Intruder or 800?
A: The valve adjustment schedule for the Suzuki Intruder and the 800 is as follows:
- Intruder 800: Every 12,000 miles
- 800: Every 16,000 miles
Q: What tools do I need to adjust the valves on my Suzuki Intruder or 800?
A: To adjust the valves on a Suzuki Intruder or 800, you will need the following tools:
- Feeler gauge
- Shim kit (for Intruder 800 only)
- Screwdriver
- Wrench
Q: What are the signs of a valve that needs to be adjusted?
A: The signs of a valve that needs to be adjusted include:
- Engine noise
- Loss of power
